FromFactoryFloortoFullVisibility
Our manufacturing intelligence platform connects your existing ERP, PLC, and SCADA systems into a real-time dashboard—without requiring new hardware. Built for plant managers, it eliminates blind spots and manual logs on the factory floor. Unify machine telemetry with live cost engines to instantly increase Overall Equipment Effectiveness (OEE).
The Problem We Solve
Running a modern factory on disconnected systems and WhatsApp is not a strategy — it's a liability.
Fragmented Systems
Your ERP, warehouse system, extruder, and plant controls all generate data — but none of it talks to each other. You're flying blind.
WhatsApp as Operations Infrastructure
Shift handovers, quality readings, machine alerts — all buried in chat threads. Unstructured, unsearchable, unaccountable.
Zero Real-Time Visibility
You find out about production problems from shift leaders after the shift ends. By then, the loss has already happened.
Gut-Feel Scheduling
Production sequences decided on Excel sheets and experience. The cost of inefficient sequencing is invisible — until you calculate it.
What We Build
A unified manufacturing intelligence platform — built on your existing systems, with zero hardware installation.
We build the connection layer your factory is missing. We integrate directly with your ERP (read-only SQL), your warehouse management system (REST API), your PLC-controlled production machines (EtherNet/IP or OPC-UA), and your plant SCADA systems (MQTT).
Three Phase Delivery
Wedon'tdropasystemanddisappear.Webuildinphases—eachonedeliveringvaluebeforethenextbegins.
Real-Time Visibility
Connect all factory systems and deploy a live dashboard. We digitalise shift handovers and quality capture, replacing WhatsApp with structured, real-time data.
Cost & Alerting Intelligence
Activate a live cost-per-kg engine using ERP and machine data. Set configurable alert thresholds for immediate push notifications on parameter drifts.
AI Production Optimisation
Our AI constraint engine builds a true changeover matrix, generating weekly production sequences that minimise changeovers without missing delivery deadlines.
Systems We Connect
We integrate with the systems your factory already runs — read-only, non-disruptive, and secure.
ERP Systems
Direct read-only SQL connection to on-premise ERP databases. Pulls orders, job cards, inventory, raw material costs, and finished goods records. Pull frequency: every 10 minutes.
Warehouse Management Systems
REST API integration with cloud-hosted WMS platforms. Job card status, stock movements, warehouse data. Pull frequency: every 5 minutes. Manual fallback form if API unavailable.
PLC-Controlled Production Machines
EtherNet/IP protocol connection to Allen Bradley and compatible PLCs over factory LAN. Reads machine parameters — screw speed, temperatures, watt readings, throughput, downtime events. Pull frequency: every 30 seconds. Read-only.
Plant SCADA & Equipment Systems
MQTT subscription to plant-wide equipment data. OPC-UA fallback where MQTT is unavailable. Real-time event-based data from broader plant systems — equipment status, alarm states.
Key Capabilities
Six core capabilities delivered across three phases — each solving a specific operational problem.
Live Factory Dashboard
Real-time machine parameters, plant equipment status, and order progress — all in one screen. WebSocket-powered. Updates every 30 seconds without a page refresh.
Digital Shift Handover
Replaces WhatsApp shift reporting with a structured digital form. Products run, output in kg, changeovers completed, machine issues, quality observations — all captured, stored, and searchable.
Quality Data Capture
Quality controllers enter NIR readings, moisture, bulk density, and protein percentages directly into the platform. Results linked to job cards and products. Replaces photo-in-WhatsApp reporting.
Live Cost Per Kg Engine
Real-time cost calculation per product line, per shift, per team. Combines raw material cost from ERP, energy cost from machine watt readings, and labour cost from shift records.
Sensor Alert System
Configurable thresholds per product per parameter. When any reading drifts out of range — push notification, email, and WhatsApp alert fired instantly to shift supervisor and management.
AI Production Scheduler
Constraint optimisation engine analyses historical changeover data and generates the weekly production sequence that minimises total changeover time while meeting all delivery deadlines. Human approval always required.
Who It's For
Built for manufacturers who know their machines are capable — but can't see what's holding them back.
Mid-Size Manufacturers
You run a real factory with real output targets — but your operations still run on spreadsheets, WhatsApp, and tribal knowledge. You need visibility without a six-figure ERP upgrade.
Food & Feed Processors
High product variety, frequent changeovers, tight quality tolerances, and compliance requirements. You lose capacity every week to unoptimised sequencing and manual quality tracking.
Multi-Shift Operations
Three shifts, three teams, no structured handover. Information falls through the gaps between shifts. You find out about yesterday's problems today.
Factories Running on Excel & WhatsApp
Your systems exist — ERP, WMS, machine controllers — but nothing is connected. You're making decisions on data that's hours or days old. You need a live picture of your own factory.
Tech Stack
Enterprise-gradetools.Factory-floorreliability.
Ready to See Your
Factory in Real Time?
Let's talk about connecting your systems, recovering your capacity, and putting AI to work on your production floor.